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Building an arch to stand the test of time.

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The case

In 1986, an explosion at the Chernobyl Nuclear Power Plant resulted in one of the worst nuclear disasters in history. Shortly after the accident, an emergency shelter was placed over the destroyed reactor. Built with great haste, this structure would eventually have to be replaced by a more permanent solution. Mammoet was asked to aid in the construction and installation of the new arch-shaped safe confinement, the largest land-based movable structure ever built. It was Mammoet’s task to lift, skid and install the 36,200-ton shelter from its construction site to its destination for the next hundred years.

MAKING THE WORLD A SAFER PLACE THROUGH CLEVER ENGINEERING.

To provide a clean and safe working area, the construction site was located 330 meters from the reactor and a new foundation was laid. It allowed personnel to work continuously and save on construction time.

The confinement was built in two halves by Novarka1. At 165 meters long, 260 meters wide and 110 meters tall, it is big enough to house Paris’ Notre Dame Cathedral. An innovative approach and  tailor-made equipment were needed to deal with such size and weight and deliver it with millimeter precision.

Mammoet developed a lifting system and software to control 56 strand jacks simultaneously and a skidding system consisting of 116 skid shoes with a capacity of 700 tons each. With both sides of the skidding system 260 meters apart, the movement was fully monitored, controlled and synchronized. Each half of the arch was lifted in three stages, allowing the crew to work at lower heights, increasing efficiency and safety. At each stage, elements were added before raising the arch further. Once the first half was raised, it was skidded away to make room for assembly of the second half. Upon completion, the first one was skidded back to the construction area where both halves were connected to finalize construction. In November 2016, Mammoet skidded the complete arch 330 meters and over the reactor building. 

A textbook example of safe, cost-efficient and out-of-the-box engineering.

Chernobyl Nuclear Power Plant, Ukraine

Mammoet’s approach had many advantages. Only half the jacking capacity was needed compared to raising the arch in one piece, greatly reducing costs. Efficiency and safety were further increased by elevating each half in three jacking operations. Last, but not least, Mammoet’s remotely operated equipment prevented the crew from having to work in the contaminated area, making this project a textbook example of safe, efficient and out-of-the-box engineering.

2013 Strand jacks lifting the first arch in three stages

2014 Control room operating the jack-up equipment

2014 FIRST PART SKIDDED TO THE SECOND

2016 PREPARING THE SKID SYSTEM FOR THE FINAL PHASE

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